Fortucky helps Zhenyang Development achieve full-chain intelligent manufacturing and digital-intelligent transformation and upgrading.

Break through the limits of storage and efficiency! Fortucky helps Zhenyang Development achieve full-chain intelligent manufacturing and digital-intelligent transformation and upgrading.

Recently, the intelligent factory project jointly built by Fortucky, a leader in the intelligent logistics industry, and Zhenyang Development, a leading chemical - industry enterprise, was launched in Ningbo, Zhejiang. Through the deployment and application of a full - set of intelligent software and hardware systems, the project has realized the automatic warehousing, storage, receipt, delivery and circulation of vinyl material finished products and empty pallets. The construction of a 300,000 - ton - per - year vinyl factory, combined with the application of a whole set of intelligent equipment, has brought about an efficient transformation, with a three - fold increase in space utilization and a 30% increase in the daily average warehousing and outbound efficiency.

33x increase in space utilization ↑

30% improvement in daily inbound and outbound efficiency ↑

80% reduction in labor input ↓99% enhancement in logistics accuracy ↑

Joint innovation

Jointly build a highly compatible automated factory

Zhenyang Development's intelligent factory, through close and efficient cooperation with Fortucky, has jointly created an automated warehouse that highly meets its operational needs. By introducing Fortucky's innovative intelligent logistics solution, the entire process of warehousing, storage, palletizing, and loading has been automated.

23412 pallet storage locations

conveyor system

RGV15 sets of ring penetrating RGVs9 stacker cranes

ERP, MES, WMS, and WCS software management systems

01 Full process automation

1. Intelligent warehousing: appearance inspection, scanning code for receiving, automatic recording of key material data, and passing through RGV to transport materials in the receiving area;

2. Intelligent palletizing: Single empty pallets are dismantled by a folding disc machine and sent to the storage port for palletizing. After being scanned and bound by the system, the robot is docked for storage;

3. Intelligent storage: Based on material properties and production order requirements, the stacker crane is paired with a conveyor to intelligently store in the corresponding storage location;

4. Intelligent shipping and loading: Multiple shipping ports, robots pick up goods and load them into a stack, and the remaining empty pallets are collected.

02 Real-time interaction among multiple systems

Deploying ERP, MES, WMS, and WCS software systems, through the interconnection of intelligent logistics equipment and software upper system information, real-time data sharing, forming efficient closed-loop management, and improving warehousing efficiency and lean management.

Project highlights

Full process automation drives the industry forward

Innovation and Intelligence Process

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01 Super strong storage, with space utilization increased by 3 times

Upgrade the 'underground storage' to an 'automated three-dimensional storage', and increase space utilization by three times by expanding storage space upwards. The front area of the warehouse has changed the traditional conveyor line transportation form, adopting a circular track one track multi car mode, with a maximum comprehensive inbound and outbound efficiency of 150 pallets/hour, reducing costs and equipment track space occupation while meeting customer efficiency requirements, and maximizing the layout of cargo spaces within limited space to meet the storage needs of future order growth.

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02 Fully automated, with high quality guarantee for products

Through the flexible operation of intelligent equipment, the "first in, first out" management principle of products can be followed to solve problems such as natural aging and backlog of finished products. At the same time, using pallets as materials, the storage and handling of carrying units can also prevent damage during material transportation and ensure product quality.

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03 Multi-vehicle assistance ensures safer operation

Through systematic traffic control, the interactive operation and multi-vehicle collaboration of multiple models such as stacker cranes, conveyors and RGV carts are achieved, forming a fully automatic unmanned operation process, which is safer and smoother, and greatly improves the automation level of enterprises.

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04 Precise data, all-round control

The ERP, MES, WMS, and WCS software systems interact and interface, and both inbound and outbound are automatically scanned by computers, with data accuracy up to 99.9%; Online updates, timely and convenient, effectively achieve comprehensive control of people, goods, vehicles, and equipment.

Customer recognition

Promoted the overall improvement of warehouse management level

The person in charge of Zhejiang Zhenyang Development Factory stated that the application of automation technology in warehouses has significantly improved job safety and efficiency. The introduction of advanced automation equipment not only enhances the safety of the working environment, but also greatly improves operational efficiency, thereby promoting the improvement of Zhenyang Development's intelligent factory management level.